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张航

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所在单位:机械工程学院
学历:博士研究生毕业
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性别:男
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学位:博士
职称:教授
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Numerical Simulating and Optimizing of Directional Solidification Process of Single Crystal Superalloy Casting
发布时间:2025-04-30    点击次数:

发布时间:2025-04-30

论文名称:Numerical Simulating and Optimizing of Directional Solidification Process of Single Crystal Superalloy Casting

发表刊物:Materials

摘要:The rapid development of numerical modeling techniques has led to more accurate results in modeling metal solidification processes. In this study, the cellular automaton-finite difference (CA-FD) method was used to simulate the directional solidification (DS) process of single crystal (SX) superalloy blade samples. Experiments were carried out to validate the simulation results. Meanwhile, an intelligent model based on fuzzy control theory was built to optimize the complicate DS process. Several key parameters, such as mushy zone width and temperature difference at the cast-mold interface, were recognized as the input variables. The input variables were functioned with the multivariable fuzzy rule to get the output adjustment of withdrawal rate (v) (a key technological parameter). The multivariable fuzzy rule was built, based on the structure feature of casting, such as the relationship between section area, and the delay time of the temperature change response by changing v, and the professional experience of the operator as well. Then, the fuzzy controlling model coupled with CA-FD method could be used to optimize v in real-time during the manufacturing process. The optimized process was proven to be more flexible and adaptive for a steady and stray-grain free DS process.

合写作者:Hang ZHANG, Qingyan XU, Baicheng LIU

卷号:7

页面范围:1625-1639

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发表时间:2014-02-28